Quarry & Aggregates Operations
Bring greater control to your crusher operations.
Crusher Management System tracks production, stock, machinery, royalty compliance and dispatch across the quarry, so yield, cost per tonne and closing stock are numbers you can defend.
Crusher Management System
- Ticket number
- Product
- Net weight
- Royalty pass
- Rate
- Cost per tonne
Schematic. Structure shown, values omitted.
The problem
You know what you blasted. You know what you sold. The gap is the business.
You know what you blasted and you know what you sold. The gap is the business. Between the face and the weighbridge sit excavation, hauling, crushing, screening and stockpiles, and every one of them loses material nobody accounts for.
Read more about CrusherActual yield never matches theoretical, and nobody computes the gap
Blasted tonnage against saleable output, split by product size, is the core number of a quarry. It requires three registers to agree, so almost nobody produces it.
Stockpile figures are estimates wearing the clothes of numbers
Closing stock of 20mm, 10mm, GSB, M-sand and dust, measured by looking at the pile. The register and the yard drift apart all year and meet once, at audit.
Royalty and transit pass reconciliation happens under deadline
Passes issued against material dispatched, against permitted quantity. A mismatch is a compliance problem, and it gets checked in a spreadsheet the night before it is due.
Cost per tonne by product is unknown
Units consumed by the crusher, diesel burnt by excavators and tippers, tonnes produced. Nobody divides one by the other, so nobody knows whether the 10mm or the dust is carrying the plant.
The solution
How Crusher Management System answers it
The Crusher Management System measures the material from the face to the weighbridge. Blasts, excavation, hauling, crusher hours, screening and stockpiles are each recorded, so the yield of a blast and the real stock of each product stop being estimates. Royalty passes, weighbridge slips and dispatch all move on the same record, which is also what an inspection asks to see.
What it connects
One system, not four that talk to each other
Every area below reads and writes the same operational record. Paired areas are the ones that most often sit in separate tools today.
Crusher Management System
The pit
ProductionMachineryThe plant
MaterialsInventoryOut of the gate
DispatchTransportationThe money
SalesReporting
Modules
What the system handles
Start with what you need. Modules connect to each other, so data entered once is available everywhere it matters.
| Module | What it handles |
|---|---|
| Production | Blast records, excavated quantity, shift-wise crusher output by product size, actual vs theoretical yield |
| Products & stock | 20mm, 10mm, 6mm, GSB, WMM, M-sand, P-sand and dust. Stockpile movement, opening and closing stock, variance |
| Weighbridge | Tare and gross capture, ticket generation, vehicle-wise dispatch, integration with existing weighbridge hardware |
| Royalty & compliance | Mineral permit and lease quantity, transit and royalty pass issue, dispatched vs permitted reconciliation |
| Machinery | Excavators, tippers, crushers and screens. Running hours, breakdown log, downtime and its cost in lost tonnes |
| Wear parts | Jaw plate, cone liner and screen mesh life in tonnes, replacement history, consumption cost per tonne |
| Power & diesel | Crusher units consumed, HEMM diesel issue, energy and fuel cost per tonne by product |
| Sales & dispatch | Customer orders, ex-plant vs delivered rates, freight, dispatch challan, cash and credit sales |
| Receivables | Customer outstanding, ageing, credit limits, collection follow-up |
| Reports | Yield analysis, product-wise cost and margin, stock reconciliation, plant utilisation, royalty position |
How it works with you
What you can expect
Fits your operation
No two plants run identically. Rates, approvals, document formats and reporting are configured to your business during implementation rather than forced into a fixed template.
Works where work happens
Weighbridge, yard, site and plant-floor entries are made on mobile by the people who are there, not re-typed in the office the next morning.
You're not left alone after go-live
Implementation covers data migration, training your staff and a settling-in period where things get fixed. After that we keep improving it as the operation changes.
Visibility & control
What changes once it is running
No percentages, because we have not measured yours. These are the differences the system is designed to make, stated plainly enough that you can hold us to them.
Better visibility
What each blast yielded, what the plant converted, what is actually standing in each stockpile, and which royalty passes are consumed.
Better control
Rates, credit limits and free-issue rules applied at the weighbridge, where the material leaves, rather than reviewed after it has gone.
Less manual work
Weighbridge slips become records without re-entry. Royalty and statutory registers build from dispatches already captured.
Structured operations
Production, stock movement and dispatch sit on one chain, so the gap between what was blasted and what was sold becomes locatable instead of annual.
Better decisions
Cost per tonne by product, yield per blast, wear-part life against output, and the real cost of a plant hour lost to a breakdown.
Built for
Stone crusher units, quarry lease holders, M-sand producers, and aggregate suppliers running single or multiple crushing plants.
Built to grow
One lease and one crusher, or several leases under one owner. Plants, products and state-specific royalty rules are configured per site while the group reads one consolidated view.
Related industry
Built for Crusher, Quarry & Aggregates
Crusher Management System exists because this industry keeps running into the same problem. The industry page walks through how the business operates, where it stops being visible, and what technology changes.
Crusher & Aggregates
Crusher, Quarry & Aggregates
You know what you blasted and you know what you sold. The gap is the business. Between the face and the weighbridge sit excavation, hauling, crushing, screening and stockpiles, and every one of them loses material nobody accounts for.
- Production
- Stock
- Weighbridge
- Royalty
- Sales
- Machinery
Other products
Also built by Anthworks
Talk about your operations.
Tell us how your operation runs today. We'll show you how the system would fit, and say so if it wouldn't.